Homogenizer

Professional

Homogenizer

Rebuilders


Dairy Engineering Company

 

At Dairy Engineering Company, we have vast experience in both the operation and maintenance of APV / Manton / Gaulin Homogenizers and High Pressure Pumps. We have the ability, people, and experience to build the homogenizer that you need for your application not just offer you whatever happens to be lying around. We only sell completely rebuilt homogenizers and high pressure pumps. Our standard rebuilding service includes the following:

 

Wet-End Rebuild

  • Disassembly of cylinder block including removal of all studs and inspection of threads. Full polishing before re-assembly.
  • All new/rebuilt cylinder internal parts including plungers, packing adjusting rings, springs, etc.
  • Complete rebuild of homogenizing valve(s) including new seals and elastomers. All new/reground homogenizing valve parts.
  • Shop test at pressure. Can be witnessed, if desired.

Wet End

   

Drive End

Drive-End Rebuild

  • Stripping / re-painting of mild-steel drive-end surface.
  • Complete rebuild of machine drive-end including inspection / replacement / repair of all drive components, seals, bearings, etc.
  • All bearing surfaces are inspected or rebuilt to within factory recommended tolerances.
  • All new / rebuilt hydraulic & lube oil systems, where applicable.
  • Motor inspection and testing under load w/ repairs as necessary.

   

 

General

  • Cosmetic polishing of stainless steel surfaces, as necessary. Loosening of all adjustable legs.
  • All machines are placed on a skid, provided with protective wrap, and carefully loaded on a flatbed carrier.
  • Rebuild workmanship is guaranteed for a full year. Cylinder block is guaranteed to be sound and working upon arrival.

Rebuilt Homogenizer

Wrapped

   

 

Homogenizers / High Pressure Pumps

 

The following is a list of the Homogenizers we have available, arranged (approximately) by the size of the different models. The prices shown include our rebuilding services, unless noted. Sample pictures of previously re-built machines can be accessed by clicking on the appropriate model number. If you wish pictures of a machine prior to or during rebuild, please contact us via e-mail at applications@dairyeng.com

 

Our stock can change quickly, so if you don't see what you're looking for, please call us at 303 423-2332 and ask for help regarding a homogenizer.

 

Most machines are supplied with 2-stage Homogenizing Valve Assemblies, unless specified. MC/MS (and newer) machines are fitted with hydraulic actuators, unless specified.

Nearly any machine listed as a 'Homogenizer' can be converted for use as a 'High Pressure Pump' usually with no change in price.

Our stock changes frequently, so please call, e-mail, or check back.

 

 

Model

Max

Pressure

PSI

Max

Capacity

Gal/Hr

Description

Price

Notes

         

Updated: July, 2013

MC140

Pressure

Capacity

     
 

2000

12000

Gaulin MC140-2TPS Homogenizer 3-1/2" Plungers

$145,000 *

* w/ NEW Cylinder Blocks

 

5000

4500

Gaulin MC140-5TBS Homogenizer 2-1/8" Plungers

$149,000 *

* w/ NEW Cylinder Blocks

MS804

Pressure

Capacity

     
 

1500

8000

Gaulin 804-1.5TPN Homogenizer, 4" Plungers w/ MicroGap

None Available

Ask about Good, Used Cylinder Block

MC120

Pressure

Capacity

     
 

2500

9000

APV Gaulin MC120-2.5TPS Homogenizer, 3" Plungers

P.O.A.

 
 

3000

6600

Gaulin MC120-3TBS Homogenizer 1-3/4" Plungers

P.O.A.

 

MC100

Pressure

Capacity

     
 

1700

9000

Gaulin MC100-1.7TPS Homogenizer 3" Plungers

$104,500

 

MC75

Pressure

Capacity

     
 

2500

(2200)

5500

(6000)

Gaulin MC75-2.5SPS Homogenizer 2-7/16" Plungers

$86,500

w/ straight sided replaceable seats

 

1700

9000

Gaulin MC75-1.7TPS Homogenizer 3" Plungers

$104,500

 

MC45

Pressure

Capacity

     

MS45

8000

1200

APV Gaulin MS45-8TBS Homogenizer, 1-3/4" Plungers

$96,500 *

* w/ NEW Cylinder Block

 

5000

2500

Gaulin MCP45-5TPS Industrial High Pressure Pump 2-1/8" Plungers

$74,500

Not Food Grade. No stainless steel shroud; bolted covers.

 

5000

2200

Gaulin MC45-5TBS High Pressure Pump, 2-1/8" Plungers

$91,500 *

* w/ NEW Cylinder Block

 

4000

4650

Gaulin MC45-3TPS Homogenizer, 2-3/4" Plungers

$81,500

 
 

2500

5000

Gaulin MC45-2.5TBS Homogenizer, 3" Plungers

$85,500

 
 

3000

4000

Gaulin P45-3TBSX High Pressure Industrial Pump, 2-3/4" Plungers

P.O.A

External motor/drive not included. P-style frame.

 

2500

5500

Gaulin MC45-2.5TPS Homogenizer, 3" Plungers

$81,500

 

G90

Pressure

Capacity

     
 

1000

8000

SPX G90-1P High Pressure Pump

$68,500

Also called APV90-1P

     

APV APV90 or G90 Homogenizer Rebuilt Frame only (no head)

$39,000

 

MS803

Pressure

Capacity

     
 

1500

4500

Gaulin 803-1.5TPN Homogenizer , 3" Plungers w/ MicroGap

P.O.A.

Spare Head Available for emergency backup

K24

Pressure

Capacity

     
 

5000

1500

Gaulin K24X-5RA Homogenizer, 1-19/32" Plungers

$32,000

Open-cap Style "RA" Head

 

3000

(2500)

2300

(2800)

Gaulin K24-3PS Homogenizer,

2-1/8" or 2-3/8" Plungers

$36,750

Conversion to replaceable seats available

 

2200

4500

Manton Gaulin K24X-2RA Homogenizer, 3-1/8" Plungers

$32,000

Open-cap Style "RA" Head

     

Gaulin K24 Homogenizer, Rebuilt Frame only (no head)

$18,000

 

MC18

Pressure

Capacity

     

MS18

8000

600

Manton Gaulin MC18-8TBS Homogenizer,

1-3/16" Plungers

$48,250

Non Food Grade Bridgeman Closures; poor condition SS skin

 

8000

600

Gaulin MC18-8TBS Homogenizer,

1-3/16" Plungers

$54,500

 
 

6000

1000

APV Gaulin MC18-6TBS Industrial Homogenizer, 1-1/2" Plungers

$48,500

No stainless steel shroud; bolted covers.

 

5000

1200

APV Gaulin MC18-5TBS High Pressure Pump, 1-3/4" Plungers

$51,500

 
 

5000

1400

Manton Gaulin MC18-5SPS Homogenizer, 1-3/4" Plungers

$48,500

w/ straight sided replaceable seats.

 

2500

2700

Gaulin MS18-2.5TPS Homogenizer, 2-3/8" Plungers

$56,500

 
 

2000

3300

Gaulin MC18-2TPS Homogenizer 2-1/2" Plungers

$51,500

 

G55

Pressure

Capacity

     
 

8700

685

APV Gaulin G55-8.7B Homogenizer 35mm Plungers

$58,250

Also APV55-8.7B

Explosion Proof

 

3000

2000

APV Gaulin G55-3B Homogenizer 60mm Plungers

$58,500

 

K12

Pressure

Capacity

     
 

5000

650

Manton Gaulin K12-5BS

$33,000

Upgrade to Straight Sided Seats available

M12

Pressure

Capacity

     
 

8000

320

Gaulin M12-8TBS Homogenizer,

1" Plungers

$51,000 *

w/ All NEW Cylinder Block

 

3000

900

Gaulin M12-3TPS Homogenizer,

1-1/2" Plungers

$39,750

 

K/M6

Pressure

Capacity

     
 

8000

320

Gaulin M6-8TBS Homogenizer,

1" Plungers

$33,000

 
 

5000

450

Gaulin K6-5SBS Homogenizer,

1-3/16" Plungers

$27,500

w/ straight sided replaceable seats.

 

5000

500

Manton Gaulin K6-5RA Homogenizer,

1-3/16" Plungers

$26,500

Adjustable packing glands

 

5000

500

Gaulin K6-5SPS Homogenizer,

1-3/16" Plungers

$27,500

w/ straight sided replaceable seats.

 

3000

600

APV Gaulin M6-3TBS Homogenizer,

1-1/2" Plungers

$44,500 *

* w/ All NEW Cylinder Block

K/M3

Pressure

Capacity

     
 

10000

80

APV Gaulin M3-10TBS Homogenizer, 3/4" Plungers

$26,250

 
 

8000

110

APV Gaulin M3-8TBSX Homogenizer, 7/8" Plungers

$25,500

Aseptic steam/water barrier

 

3000

260

or 350

Manton Gaulin K3-3PS Homogenizer 1" or 1-3/16" Plung

$20,250

Old -style Lapped, Integral Seats

 

3000

260

or 350

APV Gaulin K3-3SPS Homogenizer, 1" or 1-3/16" Plung

$22,500

With hardened straight sided seats

           
     

Ultra High Pressure Homogenizers

 

Often used for pharmaceutical cell rupture or liposome applications

16.51H

Pressure

Capacity

     
 

12000

50-100

APV Rannie 16.51H Homogenizer

Ceramic Plungers

$24,500

Cell Rupture Design, Bio Pharm Specs, 2 available

Niro

Pressure

Capacity

     
 

15000

70

Niro Soavi NS3011H Homogenizer

Ceramic Plungers

$31,500

Complete with feed pump & cooling equipment.

30CD

Pressure

Capacity

     
 

15000

30

(Fixed)

APV Gaulin 30CD Homogenizer

Ceramic Plungers

$22,500

Pilot Plant Cell Rupture Design

           
     

Lab Homogenizers

 

While not always "benchtop", these homogenizers are used for laboratory scale testing.

15M

Pressure

Capacity

     

15MR

10000

15

APV Gaulin 15MR-8TA Lab Cell Rupture Homogenizer, Single Stage

$14,000

Single Stage CD Homogenizing Valve Suitable for Biotech Cell Rupture Applications. 10K Pressure sustainable for 20 minutes.

 

8000

15

Gaulin 15MR-8TBA Lab Homogenizer, 2-Stage

$13,500

Standard Food Grade Version (+$500 for Tungsten Carbide)

 

8000

15

Gaulin 15MR-8TBA Lab Homogenizer, Single Stage

$12,750

Standard Food Grade Version (+$500 for Tungsten Carbide)

 

8000

15

Gaulin 15M-8TBA Lab Homogenizer, 2-Stage

$8750

Older, floor-stand model

 

8000

15

Gaulin 15M-8TA Lab Homogenizer, Single Stage

$8000

Older, floor-stand model

Niro

Pressure

Capacity

     
 

21000

2.5

Niro Soavi NS1001L Ultra High Pressure Lab Homogenizer

$15,250

Benchtop Model

 

12000

5

Niro Soavi Panda Lab Homogenizer

$12,500

Benchtop Model

           
     

Older Machines

 

These older machines are available for parts either in whole or a piece at a time.

 

Pressure

Capacity

     

MF45

         
     

Gaulin MF45-3PS Homogenizer

 

Available for Parts Only or if you already have one.

MF18

         
     

Gaulin MF18-5SPS Homogenizer

 

Available for Parts Only or if you already have one.

7DD

         
     

Crepaco 7DD Homogenizer

 

Available for Parts Only

5DD

         
 

2500

2750

Crepaco 5DD425 Homogenizer

(3 available)

$13,500

5DD6, 5DD650, 5DD775 also available

5DS

         
 

2500

2200

Crepaco 5DS650 Homogenizer

$15,000

 

CGD

         
 

3000

2000

Gaulin 2000 CGD Homogenizer, 2-3/8" Plungers

$20,500

Size 24 frame

           

 

Components applications@dairyeng.com

The following table lists various homogenizer parts & components we have available for sale. This inventory changes faster than anything else, so please call or e-mail to check availability.

Model

Description

Price

Notes

       

MC120

     
 

MC120-2TPS 2000 PSI, 10000 GPH Cylinder Block

   
 

MC120-2.5TPS 2500 PSI, 9000 GPH Cylinder Block

   
 

MC120-2.5TBS Industrial Cylinder Block

 

w/ External Inlet Manifold for Latex

 

MC120-3TBS 3000 PSI, 6000 GPH Cylinder Block

   
 

MC120-3TPS 3000 PSI, 7500 GPH Cylinder Block

   
 

MC120-12RBF 12000 PSI, 1700 GPH Wet End Assy

   

MC/MS45

     
 

Crankshaft, Good Used

   
 

Crankshaft, Rebuilt

   
 

Bull Gear, Good Used

   
 

Connecting Rod Assembly, Good Used

   
 

Connecting Rod Assembly, New

   

MF45

     
 

Cast Iron Frame w/ SS Skin (partial)

   
 

Bullgear / Pinion Gear

   
 

Crankshaft, Good Used

   
 

Connecting Rod Assembly, Good Used

   

K24

     
 

Complete Power End Assembly

   
 

Cast Iron Frame, Complete

   
 

Crankshaft, Good Used

   
 

Crankshaft, Rebuilt

   
 

Bull Gear / Pinion Gear

   
 

Connecting Rod Assembly, Good Used

   

803

     
 

Complete Wet End Cylinder Block w/ MicroGap

   

MC/MS18

     
 

MC18-5PS Cylinder Block, 5000 PSI, Good Used

   
 

Spare Crankshaft, Good Used

   
 

Connecting Rod Assembly, Good Used

   
 

Connecting Rod Assembly, New

   

MF18

     
 

Cast Iron Frame w/ SS Skin

   
 

Bullgear / Pinion Gear

   
 

Crankshaft, Good Used

   
 

Connecting Rod Assembly, Good Used

   

K12

     
 

Complete Power Frame

   
 

Connecting Rods, Good Used

 

ONLY with core trade-in

M12

 

New Bull Gear / Pinion Gear

   

K/M6

     
 

Complete Power End Assembly

   
 

Cast Iron Frame, Complete

   
 

New Bull Gear / Pinion Gear

   

15M

     
 

Complete Power End Assembly

   

7DD / 7DS

     
 

Complete Crepaco Power End Assembly

   
 

Crankshaft, Good Used

   
 

Cylinder Block, Good Used

   

5DD / 5DS

     
 

Complete Crepaco Power End Assembly

   
       

Pricing on parts depends strongly on the condition of available trade-in 'cores', so please call or e-mail for quote.

 

Services Available

These services are available either along with a rebuild or separately. Please call for exact pricing.

Common Options

Price

 
     

Conversion of integral seats to replaceable, straight sided seats

$2500

to $3500

Depends on machine size.

Conversion to Tungsten Carbide Homogenizing Valve components

$300

to $1000

Depends on machine size & config. Not available on all models.

Conversion to Tungsten Carbide Suction/Discharge Valve Seats

$1200

to $3000

Depends on machine size

Addition of second stage to single stage machine (if not originally equipped)

$3000

to $6000

Depends on machine size.

Homogenizer Rental / Homogenizer Leasing

(varies)

For emergency or short term situations, we can arrange to rent / lease a machine. Availability varies.

     

 

If you wish to receive a quotation or have questions regarding any of the homogenizers or components listed here, please email us at applications@dairyeng.com or call us at (303) 423-2332.